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klubhaus-doorbell-hardware.md
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klubhaus-doorbell-hardware.md
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# Klubhaus Doorbell — Hardware Spec Sheet
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Derived from source code analysis of [klubhaus-doorbell](https://git.notsosm.art/david/klubhaus-doorbell.git) and manufacturer datasheets.
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The project targets **three** ESP32-based development boards, each with an integrated TFT display and touch input. All three are all-in-one "ESP32 + screen" modules (not a bare Arduino with a separate breakout).
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---
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## Board 1 — ESP32-32E (2.8″ ILI9341)
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| Attribute | Value |
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|---|---|
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| **Manufacturer** | Hosyond (likely) |
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| **Module** | ESP32-32E (ESP32-WROOM-32 family) |
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| **SoC** | ESP32-D0WD-V3, Xtensa dual-core 32-bit LX6 |
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| **Max clock** | 240 MHz |
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| **SRAM** | 520 KB |
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| **ROM** | 448 KB |
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| **Flash** | 4 MB (external QSPI) — per FQBN `FlashSize=4M` |
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| **PSRAM** | Flagged in build (`-DBOARD_HAS_PSRAM`) — likely present but unconfirmed capacity |
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| **WiFi** | 2.4 GHz 802.11 b/g/n |
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| **Bluetooth** | v4.2 BR/EDR + BLE |
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| **Display driver** | ILI9341 |
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| **Display size** | ~2.8″ (inferred from `.crushmemory` note "original 2.8″ ILI9341") |
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| **Resolution** | 320 × 240 (landscape rotation 1) |
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| **Display interface** | 4-line SPI |
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| **Color depth** | 65K (RGB565) |
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| **Touch** | XPT2046 resistive (SPI) |
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| **Backlight GPIO** | 22 |
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| **SPI pins** | MOSI 23, SCLK 18, CS 5, DC 27, RST 33 |
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| **Touch CS** | GPIO 14 |
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| **SPI clock** | 40 MHz (display), 20 MHz (read), 2.5 MHz (touch) |
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| **Serial baud** | 115200 |
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| **USB** | Type-C (programming / power) |
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| **Display library** | TFT_eSPI (vendored) |
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---
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## Board 2 — ESP32-32E-4″ (Hosyond 4.0″ ST7796)
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| Attribute | Value |
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|---|---|
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| **Manufacturer** | Hosyond |
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| **Module** | ESP32-32E |
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| **SoC** | ESP32-D0WD-V3, Xtensa dual-core 32-bit LX6 |
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| **Max clock** | 240 MHz |
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| **SRAM** | 520 KB |
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| **ROM** | 448 KB |
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| **Flash** | 4 MB (external QSPI) — per FQBN `FlashSize=4M` |
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| **PSRAM** | Flagged in build (`-DBOARD_HAS_PSRAM`) — likely present but unconfirmed capacity |
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| **WiFi** | 2.4 GHz 802.11 b/g/n |
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| **Bluetooth** | v4.2 BR/EDR + BLE |
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| **Display driver** | ST7796S |
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| **Display size** | 4.0″ |
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| **Resolution** | 320 × 480 (landscape rotation 1) |
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| **Display interface** | 4-line SPI |
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| **Color depth** | 262K (RGB666) per manufacturer; firmware uses RGB565 |
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| **Touch** | XPT2046 resistive (SPI) |
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| **Backlight GPIO** | 27 (active HIGH) |
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| **SPI pins** | MISO 12, MOSI 13, SCLK 14, CS 15, DC 2, RST tied to EN |
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| **Touch CS / IRQ** | GPIO 33 / GPIO 36 |
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| **SPI clock** | 40 MHz (display), 20 MHz (read), 2.5 MHz (touch) |
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| **Serial baud** | 115200 |
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| **Physical size** | 60.88 × 111.11 × 5.65 mm |
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| **USB** | Type-C |
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| **Display library** | TFT_eSPI (vendored) |
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| **Reference** | [lcdwiki.com/4.0inch_ESP32-32E_Display](https://www.lcdwiki.com/4.0inch_ESP32-32E_Display) |
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---
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## Board 3 — Waveshare ESP32-S3-Touch-LCD-4.3
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| Attribute | Value |
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|---|---|
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| **Manufacturer** | Waveshare |
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| **Module** | ESP32-S3-WROOM-1-N16R8 |
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| **SoC** | ESP32-S3, Xtensa dual-core 32-bit LX7 |
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| **Max clock** | 240 MHz |
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| **SRAM** | 512 KB |
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| **ROM** | 384 KB |
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| **PSRAM** | 8 MB (onboard) |
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| **Flash** | 16 MB — per FQBN `FlashSize=16M` |
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| **WiFi** | 2.4 GHz 802.11 b/g/n |
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| **Bluetooth** | v5.0 BLE |
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| **Antenna** | Onboard PCB antenna |
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| **Display driver** | RGB parallel (16-bit, 5-6-5 R/G/B channel split) |
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| **Display size** | 4.3″ |
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| **Resolution** | 800 × 480 |
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| **Color depth** | 65K |
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| **Touch** | GT911 capacitive, 5-point, I2C |
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| **Touch I2C** | SDA 8, SCL 9, INT 4, addr 0x14 (runtime) / 0x5D (defined in config) |
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| **I/O expander** | CH422G (I2C, shared bus with touch) — controls backlight, LCD reset, SD CS, etc. |
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| **Pixel clock** | 14 MHz (LovyanGFX Bus_RGB) |
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| **USB** | Type-C (UART via CH343P + native USB HW CDC on GPIO 19/20) |
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| **Peripheral interfaces** | CAN, RS485, I2C, UART, TF card slot (SPI via CH422G EXIO4), ADC sensor header |
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| **Partition scheme** | `app3M_fat9M_16MB` (3 MB app, 9 MB FAT) |
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| **Serial baud** | 115200 |
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| **Display library** | LovyanGFX (vendored) |
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| **Reference** | [waveshare.com/wiki/ESP32-S3-Touch-LCD-4.3](https://www.waveshare.com/wiki/ESP32-S3-Touch-LCD-4.3) |
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### RGB bus pin map (Board 3)
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| Signal | GPIOs |
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|---|---|
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| Red R0–R4 | 1, 2, 42, 41, 40 |
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| Green G0–G5 | 39, 0, 45, 48, 47, 21 |
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| Blue B0–B4 | 14, 38, 18, 17, 10 |
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| DE / VSYNC / HSYNC / PCLK | 5, 3, 46, 7 |
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---
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## Known unknowns
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These are facts the code references or implies but does not pin down:
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- **PSRAM size on Boards 1 & 2.** The build flag `-DBOARD_HAS_PSRAM` is set for both ESP32-32E targets, but the capacity (typically 4 MB or 8 MB on ESP32-WROOM-32 variants) is never stated in the code or config. Hosyond product pages list some models with PSRAM and some without.
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- **Exact screen panel size for Board 1.** The `.crushmemory` file calls it "original 2.8″ ILI9341," but the ILI9341 driver is also used on 2.4″ and 3.2″ panels. No board_config.h comment names the panel size explicitly.
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- **Board 1 manufacturer.** The code doesn't name Hosyond for the 2.8″ board the way it does for the 4″. It could be a generic ESP32-32E devkit from any number of vendors.
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- **Board 1 SPI MISO pin.** Not defined in `tft_user_setup.h` (only MOSI/SCLK/CS/DC/RST are set). This means SPI read-back from the display may not be wired or used.
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- **Serial port path.** All three `board-config.sh` files default to `/dev/ttyUSB0`, which is a Linux convention. The actual development machine appears to be macOS, so the real port (e.g. `/dev/cu.usbserial-*`) is likely overridden at runtime.
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- **GT911 I2C address discrepancy (Board 3).** `board_config.h` defines `GT911_ADDR 0x5D` but `LovyanPins.h` configures the touch at address `0x14`. Both are valid GT911 addresses; the runtime address depends on the INT pin state at boot. The code comment says "IMPORTANT: Address 0x14, not 0x5D!" suggesting 0x5D was tried and didn't work.
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- **CH422G expander pin mapping (Board 3).** `LovyanPins.h` defines symbolic names (`TP_RST=1`, `LCD_BL=2`, `LCD_RST=3`, `SD_CS=4`, `USB_SEL=5`) but these are CH422G *expander output indices*, not ESP32 GPIOs. The I2C init sequence that drives these pins lives in `DisplayDriverGFX.cpp`, which was not fully inspected.
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## Unknown unknowns
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Things that are plausibly relevant but entirely absent from the codebase:
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- **Power supply specs.** No code references input voltage ranges, regulators, or battery charging circuits, though the Waveshare board has a PH2.0 LiPo header and the Hosyond boards support external lithium batteries with onboard charge management.
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- **Thermal limits / operating temperature range.** Not mentioned anywhere.
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- **Hardware revision / PCB version.** No version identifiers for any of the three physical boards.
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- **Antenna characteristics.** The Waveshare board uses an onboard PCB antenna; the Hosyond boards likely do as well. Gain, radiation pattern, and any shielding considerations are unaddressed.
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- **Display viewing angle / brightness / contrast.** The Hosyond 4″ is listed as TN type (narrower viewing angles); the Waveshare 4.3″ is likely IPS but not confirmed in code.
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- **ESD / EMC compliance.** No mention of certifications (FCC, CE, etc.).
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- **Deep sleep / low-power modes.** The firmware uses `millis()`-based timing and a display-off state, but never enters ESP32 deep sleep. Whether the hardware supports wake-on-touch or wake-on-WiFi is not explored.
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- **Audio hardware.** The Hosyond boards support external speakers per their datasheets, and the codebase has no audio code. The Waveshare board does not appear to have onboard audio.
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- **SD card.** The Waveshare board has a TF card slot (CS via CH422G EXIO4), and the Hosyond boards have TF card slots as well. The firmware does not use storage.
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---
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## Questions for board owner
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I'm looking at porting [mainline.py](mainline.py) — a scrolling terminal news/poetry stream with OTF-font rendering, RSS feeds, ANSI gradients, and glitch effects — to run on one of these boards. To figure out the right approach I need a few things only you can answer:
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### 1. Which board should I target?
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The three boards have very different constraints:
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| | Board 1 (2.8″) | Board 2 (4.0″) | Board 3 (4.3″) |
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|---|---|---|---|
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| Resolution | 320 × 240 | 320 × 480 | 800 × 480 |
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| Display bus | SPI (40 MHz) | SPI (40 MHz) | RGB parallel (14 MHz pclk) |
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| Flash | 4 MB | 4 MB | 16 MB |
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| PSRAM | unknown | unknown | 8 MB |
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| Full-screen redraw | ~60 ms+ | ~120 ms+ | near-instant (framebuffer) |
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Board 3 is the only one with enough RAM and display bandwidth for smooth scrolling with many headlines buffered. Boards 1 & 2 would need aggressive feature cuts. **Which board do you want this on?**
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### 2. PSRAM on your ESP32-32E boards
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The build flags say `-DBOARD_HAS_PSRAM` but I can't tell the capacity. Can you check? Easiest way:
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```
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// Add to setup() temporarily:
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Serial.printf("PSRAM size: %d bytes\n", ESP.getPsramSize());
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Serial.printf("Free PSRAM: %d bytes\n", ESP.getFreePsram());
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```
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If PSRAM is 0 on Boards 1 or 2, those boards can only hold a handful of headlines in 520 KB SRAM (WiFi + TLS eat most of it).
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### 3. Feature priorities
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mainline.py does a lot of things that don't map directly to an ESP32 + TFT. Which of these matter to you?
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- **RSS headline scrolling** — the core experience. How many feeds? All ~25, or a curated subset?
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- **OTF font rendering** — mainline uses Pillow to rasterize a custom `.otf` font into half-block characters. On ESP32 this would become either bitmap fonts or a pre-rendered glyph atlas baked into flash. Is the specific font important, or is the aesthetic (large, stylized text) what matters?
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- **Left-to-right color gradient** — the white-hot → green → black fade. Easy to replicate in RGB565 on the TFT. Keep?
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- **Glitch / noise effects** — the ░▒▓█ and katakana rain. Keep?
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- **Mic-reactive glitch intensity** — none of these boards have a microphone. Drop entirely, or substitute with something else (e.g. touch-reactive, or time-of-day reactive)?
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- **Auto-translation** — mainline translates headlines for region-specific sources via Google Translate. This requires HTTPS calls that are expensive on ESP32 (~40–50 KB RAM per TLS connection). Keep, pre-translate on a server, or drop?
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- **Poetry mode** — fetches full Gutenberg texts. These are large (100+ KB each). Cache to SD card, trim to a small set, or drop?
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- **Content filtering** — the sports/vapid regex filter. Trivial to keep.
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- **Boot sequence animation** — the typewriter-style boot log. Keep?
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### 4. Network environment
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- Will the board be on a WiFi network that can reach the public internet (RSS feeds, Google Translate, ntfy.sh)?
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- Is there a preferred SSID / network, or should it use the existing multi-network setup from the doorbell firmware?
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### 5. SD card availability
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All three boards have TF card slots but the doorbell firmware doesn't use them. A microSD card would be useful for caching fonts, pre-rendered glyph atlases, or translated headline buffers. **Is there an SD card in the board you'd want to target?**
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