feat: power-loss boot resilience for Klubhaus DietPi

- restart: always for stack services
- harden-boot.sh: fsck.repair, panic reboot, hardware watchdog,
  docker+zerotier enabled, klubhaus-stack.service autostart
- kuma-online.sh: push up-heartbeat to Kuma on boot
- RESILIENCE.md documents the Aug 30 failure + apply steps
This commit is contained in:
2026-09-04 14:01:44 -07:00
parent ada4a22fc8
commit 2cc6193a82
4 changed files with 140 additions and 3 deletions
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# Power-Loss Resilience
The Klubhaus DietPi should come back fully operational after a power blip with
no human at the venue. This documents the failure mode and the hardening.
## Failure mode (2026-08-30)
Both Kuma push monitors for the Pi (`KlubHaus (ZB)`, `doorbell-listener`) stopped
reporting at 2026-08-30 21:39 UTC. The Pi's ZeroTier IP (172.30.158.123) answers
ICMP at all packet sizes (so the home→Pi ZT path is NOT an MTU black-hole), but
its LAN IP 192.168.81.147 does not answer, SSH is refused, and only
192.168.81.1 (router) + 192.168.81.134 (meshtastic) respond on the Klubhaus LAN.
Likely cause: the Pi came up but services / network / pushers did not fully
recover after a power event.
## Hardening (see `scripts/harden-boot.sh`)
| Concern | Fix |
|---|---|
| Boot hangs on interactive fsck after unclean shutdown | `fsck.repair=yes` in `/boot/cmdline.txt` |
| Kernel wedges with no recovery | `panic=10` in `/boot/cmdline.txt` |
| Hung box stays hung | RPi hardware watchdog (`dtparam=watchdog=on` + `RuntimeWatchdogSec=20`) |
| Docker / ZeroTier not started | `systemctl enable docker zerotier-one` |
| Containers don't come back | `restart: always` in compose; `klubhaus-stack.service` runs `docker compose up -d` for every compose project under `/root` after network+docker are up |
| Kuma not told the Pi is back | `kuma-online.sh` POSTs `status=up` to the push URLs in `/root/.kuma-push.env` |
## Apply
```bash
# from a machine that can SSH to the Pi (root@192.168.81.147)
just harden
# populate the Kuma push URLs once, from the Pi's existing pusher config:
# ssh root@192.168.81.147 'vim /root/.kuma-push.env'
# then reboot to apply cmdline/config.txt changes:
just restart # or ssh root@192.168.81.147 'reboot'
# verify the oneshot ran:
ssh root@192.168.81.147 'journalctl -u klubhaus-stack -b'
```
## Notes
- `just sync` now backs up the live Pi files before overwriting — the live
copies are the source of truth (see AGENTS/clobber lesson).
- `scripts/kuma-online.sh` redacts the push token when it logs, so it is safe
to run verbosely.
- The stale `192.168.9.147` references were replaced with `192.168.81.147`
(the current Pi LAN address).
+3 -3
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@@ -2,7 +2,7 @@ services:
mosquitto: mosquitto:
image: eclipse-mosquitto:latest image: eclipse-mosquitto:latest
container_name: mosquitto container_name: mosquitto
restart: unless-stopped restart: always
user: "1883:1883" user: "1883:1883"
ports: ports:
- "1883:1883" - "1883:1883"
@@ -14,7 +14,7 @@ services:
zigbee2mqtt: zigbee2mqtt:
image: ghcr.io/pine64/zigbee2mqtt:latest-dev # BLZ fork, NOT koenkk image: ghcr.io/pine64/zigbee2mqtt:latest-dev # BLZ fork, NOT koenkk
container_name: zigbee2mqtt container_name: zigbee2mqtt
restart: unless-stopped restart: always
depends_on: depends_on:
- mosquitto - mosquitto
ports: ports:
@@ -41,7 +41,7 @@ services:
nodered: nodered:
image: nodered/node-red:latest image: nodered/node-red:latest
container_name: nodered container_name: nodered
restart: unless-stopped restart: always
depends_on: depends_on:
- mosquitto - mosquitto
user: "1000:1000" user: "1000:1000"
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#!/usr/bin/env bash
set -euo pipefail
# Idempotent boot-resilience hardening for the Klubhaus DietPi (run as root).
# After a power blip the Pi should boot cleanly, repair its fs, restart the
# stack, and mark itself online in Kuma without human intervention.
BOOT="${BOOT:-/boot}"
SVC=/etc/systemd/system/klubhaus-stack.service
BRINGUP=/usr/local/sbin/klubhaus-bringup.sh
ONLINE=/usr/local/sbin/kuma-online.sh
echo "[1/6] cmdline: fsck.repair + panic reboot"
if [ -f "$BOOT/cmdline.txt" ]; then
for opt in fsck.repair=yes panic=10; do
grep -q "$opt" "$BOOT/cmdline.txt" || sed -i "s/$/ $opt/" "$BOOT/cmdline.txt"
done
echo " -> $(cat "$BOOT/cmdline.txt")"
fi
echo "[2/6] watchdog"
if [ -f "$BOOT/config.txt" ]; then
grep -q "dtparam=watchdog=on" "$BOOT/config.txt" || echo "dtparam=watchdog=on" >> "$BOOT/config.txt"
fi
sed -i 's/^#RuntimeWatchdogSec=.*/RuntimeWatchdogSec=20/' /etc/systemd/system.conf
grep -q "^RuntimeWatchdogSec=" /etc/systemd/system.conf || echo "RuntimeWatchdogSec=20" >> /etc/systemd/system.conf
echo "[3/6] enable docker + zerotier"
systemctl enable docker.service zerotier-one.service 2>/dev/null || true
echo "[4/6] install bringup script"
cat > "$BRINGUP" <<'EOF'
#!/usr/bin/env bash
set -euo pipefail
while IFS= read -r f; do
docker compose -f "$f" up -d
done < <(find /root -maxdepth 2 -iname 'compose.y*ml' -print 2>/dev/null)
/usr/local/sbin/kuma-online.sh || true
EOF
chmod +x "$BRINGUP"
echo "[5/6] install kuma-online hook"
if [ -f /root/kuma-online.sh ]; then
cp /root/kuma-online.sh "$ONLINE"
chmod +x "$ONLINE"
echo " -> installed from /root/kuma-online.sh"
else
echo " -> WARN: /root/kuma-online.sh not found; skipping (pushers already push)"
fi
echo "[6/6] install + enable stack service"
cat > "$SVC" <<'EOF'
[Unit]
Description=Bring up Klubhaus docker compose stack and mark online in Kuma
After=network-online.target docker.service
Wants=network-online.target docker.service
[Service]
Type=oneshot
RemainAfterExit=yes
ExecStart=/usr/local/sbin/klubhaus-bringup.sh
[Install]
WantedBy=multi-user.target
EOF
systemctl daemon-reload
systemctl enable klubhaus-stack.service
echo
echo "Done. A reboot applies cmdline/config.txt changes (fsck + watchdog)."
echo "Verify after reboot: journalctl -u klubhaus-stack -b"
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#!/usr/bin/env bash
set -euo pipefail
# Push an "up" heartbeat to every configured Kuma push URL.
# URLs live in /root/.kuma-push.env (one per line, # for comments).
ENV_FILE=/root/.kuma-push.env
[ -f "$ENV_FILE" ] || { echo "no $ENV_FILE"; exit 0; }
while IFS= read -r url; do
case "$url" in
""|"#"*) continue ;;
esac
if curl -fsS -G --data-urlencode "status=up" --data-urlencode "msg=pi-online" "$url" >/dev/null 2>&1; then
echo "OK ${url#https://up.notsosm.art/api/push/}"
else
echo "FAIL ${url#https://up.notsosm.art/api/push/}"
fi
done < "$ENV_FILE"